SprayTech AirCoat and Electrostatic Systems: A Parts Overview

SprayTech produces four distinct system types beyond standard airless: AirCoat air-assisted, CapSpray HVLP, electrostatic, and gas airless. Each has a separate parts structure, and components do not cross between them. Identifying the system type is the first step in sourcing correctly.

The SprayTech Range Is Wider Than Most Contractors Realize

Ask a contractor what SprayTech makes and you will usually hear “airless sprayers.” That is one of at least five distinct system families the brand covers, and the others serve applications where a standard airless is the wrong tool entirely.

Knowing the range matters for two reasons. It affects what equipment you consider for specialized work, and it affects how you source parts because these systems share a brand name and almost nothing else.

AirCoat: Air-Assisted Airless

AirCoat systems occupy the territory between conventional airless and HVLP. The material is delivered under airless pressure, then a low-pressure air stream shapes and refines the atomization at the tip.

The result is finish quality approaching HVLP with production rates closer to airless. For contractors doing high-volume fine finish work millwork, cabinetry at scale, industrial coating where appearance matters this is the compromise that makes the schedule work.

The parts structure reflects the hybrid design. There is a fluid section that behaves like an airless fluid section, plus an air delivery system with its own components. Both need service, and the air side is the one contractors coming from pure airless tend to neglect because they have no habit for it.

CapSpray HVLP: True Fine Finish

The CapSpray line including the CS5100, CS9100, and CS9960 spray systems is turbine-driven HVLP built for applications where surface quality is the primary metric and production rate is secondary.

The service profile is completely different from airless. There is no packing and there are no fluid section valves. Instead the wear items are the gun needle, the nozzle, the air cap or projector set, and the turbine air filter.

The turbine filter in particular is the item that gets missed. A clogged filter degrades atomization quality and loads the turbine motor, and the symptom poor finish reads as a gun problem. SprayTech CapSpray HVLP parts including gun components and turbine filters are stocked at AllTitanParts.com.

Electrostatic: A Genuinely Different Principle

Electrostatic systems, including the Titan Stati-Kit 2000, apply an electrical charge to the atomized coating. The charged particles are attracted to the grounded workpiece, which dramatically increases transfer efficiency and produces wrap-around coverage on complex geometry that conventional spraying cannot reach.

For coating fencing, railings, grillwork, or any target with substantial edge and gap area, the material savings are not marginal a large fraction of what would be overspray lands on the part instead.

The parts structure adds a category that exists nowhere else in the lineup: the charging system and its associated components. This is specialized equipment with a specialized service profile, and it is not something to approach with airless habits.

Gas Airless and the GPX Line

SprayTech’s gas airless range, including the GPX gas piston pumps, brings site-power independence to the brand’s airless platform. The fluid section maintenance is familiar to anyone who has serviced an airless, and the engine adds its own schedule.

Worth noting: the GPX designation runs across both SprayTech and Titan branding, and the parts documentation reflects overlapping fitment in places. As always, confirm against the diagram for your exact model rather than assuming.

The Sourcing Rule Across All of Them

These five families do not share fluid section or system-level components. An AirCoat gun component does not serve a CapSpray gun. A CapSpray turbine filter has no airless equivalent. An electrostatic charging component exists in that system alone.

So the first step in any SprayTech parts question is identifying which system you are holding — not the model, the system type. From there the model narrows it, and the diagram confirms the part number.

The complete SprayTech airless sprayer parts catalog at AllTitanParts.com covers all five families with model-specific diagrams for each.

Choosing the Right System for the Work

Each of these exists because a real application demanded it.

  • Standard airless: production coverage on walls, exteriors, and large surfaces.
  • AirCoat: high-volume work where finish quality matters and pure HVLP is too slow.
  • CapSpray HVLP: cabinetry, furniture, trim, and any surface where the finish is the deliverable.
  • Electrostatic: complex geometry, fencing, railings, and anywhere transfer efficiency drives the economics.
  • Gas airless: site power unavailable, or heavy coatings and multi-gun operation required.

Contractors running more than one of these should maintain separate parts inventory per system. The complete airless sprayer parts range across the Titan and SprayTech lineup is available from a single authorized dealer at AllTitanParts.com, which removes the supplier overhead even where the parts themselves stay separate.

Frequently Asked Questions

What is a SprayTech AirCoat system?

AirCoat is an air-assisted airless system. Material is delivered under airless pressure, then a low-pressure air stream refines the atomization at the tip, producing finish quality approaching HVLP at production rates closer to conventional airless.

What is the difference between SprayTech CapSpray HVLP and airless?

CapSpray HVLP is turbine-driven and optimized for fine finish quality on cabinetry, furniture, and trim, with no packing or fluid section valves. Its wear items are the gun needle, nozzle, air cap, and turbine air filter. Airless is optimized for production coverage and has a fluid section with packing and valves.

How does an electrostatic sprayer work?

An electrostatic system applies an electrical charge to the atomized coating. The charged particles are attracted to the grounded workpiece, which increases transfer efficiency and produces wrap-around coverage on complex shapes such as fencing, railings, and grillwork.

Do SprayTech AirCoat, CapSpray, and electrostatic systems share parts?

No. These are distinct system families that do not share fluid section or system-level components. Identifying which system type you have is the first step in sourcing parts correctly, followed by the model and then the part number from the diagram.